From a stainless steel turned part for medical technology to a 5-axis milled part for special-purpose machinery: here you see typical parts from our everyday work. Yours may well be almost among them.
Enquire about your part View our machineryA cross-section of our daily work. Single piece, series or call-off order – your part gets the same care and dimensional accuracy.
Stepped shafts in 42CrMo4 (quenched and tempered) with h6 fits, threads and undercuts to DIN 509. Produced on the SMEC SL 2500SY with counter spindle — both ends machined in one set-up, no re-clamping required.
Rotationally symmetrical housings in 1.4404 (316L) with internal bores at Ra 0.8 µm. The highest demands on surface finish and freedom from burrs. Material certificate 3.1 and full dimensional documentation for every part.
Complex milled parts in EN AW-7075 with undercuts, pocket geometries and precise hole patterns. Produced on the DMG Mori DMU 50 in 5-axis simultaneous machining — every face in one set-up, with no positioning errors from re-clamping.
Complex hydraulic manifolds in St52/S355 with cross bores, threaded ports and dense hole patterns. Pressure- and leak-tested. Combined turn-mill machining for short throughput times — typical applications: hydraulic systems, presses, machine tools.
Pneumatic couplings, reducers and special fittings in CuZn39Pb3 with metric and parallel pipe threads (G, NPT, BSPP). Machined from bar stock via the bar feeder — economical even at medium quantities.
When the original drawing is missing or the part is no longer available: we scan the existing component on our Keyence VL-500 (±10 µm), build a 3D model and reproduce the spare part. Especially sought after for older machines, special installations and undocumented adjusting or retaining parts.
Our customers come from across Germany and value the short lines of communication, high manufacturing quality and dependable delivery of an owner-managed specialist.
Housings, shafts, flanges, bushes, fixture parts. From single part to series.
Stainless steel parts, titanium components, Ra 0.8 µm, material certificate, fully traceable.
Manifolds, couplings, cylinders, control blocks, leak testing.
Special components, single parts, prototypes, fixtures, short throughput times.
Brackets, heat sinks (aluminium), contact parts (copper, brass), small components.
Series parts on call-off, blanket orders, repeat accuracy, annual quantities.
For customers in regulated sectors (such as medical technology, aerospace and automotive supply) the bottleneck is not the machining but the evidence. Our measuring equipment is calibrated and traceable — inspection runs on a tactile Zeiss Prismo Navigator (1,200 × 1,800 × 1,000 mm, MPE E = 2.4 + L/300 µm to ISO 10360-2) and an optical Keyence VL-500. On request you receive:
Complete documentation of every dimension on the first production piece against the drawing.
Traceable material batches with inspection certificate to EN 10204.
Part inspection records as PDF with nominal-actual comparison, signed off by QA.
Zeiss Prismo Navigator and Keyence VL-500, calibrated after installation. Results are traceable and repeatable — even years later on a repeat build.
Certified quality management system with unbroken documentation of every production step.
Evidence that does not come from us.
IT-Scout, episode 14 of 18 May 2026: Jan Faulwetter on the machining technician apprenticeship and its IT content (in German).
Listen →Send us your drawing or describe your part briefly. We check manufacturability and come back within 24 hours with a firm quotation.
Send your drawingPhone: +49 (0) 1520 348 0161 | Mobile: +49 (0) 1520 348 0161 | info@jf-zerspanung.de
